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We deliver mechanical design solutions that balance performance, manufacturability, and user experience. From precision small enclosures to rugged housings, our engineers ensure every product is optimized for reliability, durability, and cost efficiency. We utilize our experience in the industry to ensure that designs are transferrable to the appropriate production/manufacturing processes based on the projected volumes.
Mechanical Design
Mechanical Design
We have over 30 years of combined experience in mechanical product design that covers plastics with over-molded elements and/or inserts, machined metals with complex geometries, stamped and formed metals, die cut laminated electrodes, hydrogels, cable assemblies, machined wood products, laser cut acrylics, thermoformed plastics, thin-walled needles, and more!
3D CAD Modeling
Creating conceptual/feasibility models
Design iterations to optimize the technology being implemented
Modifying design to ready them for initial manufacturing or for scaling existing production
SolidWorks is our preferred CAD package, but are familiarized with Autodesk (Fusion) and PTC (Creo) design platforms as well
2D Drawing
We develop 2D engineering drawings that manufacturer/suppliers can use to create your components
We utilize standard dimensioning and GD&T practices
Tolerance & Design for Manufacturerability (DFM) Analysis
We use Worse-Case, RSS, Monte Carlo, and other statistical methods/tools for analyzing designs to ensure components are properly dimensioned and toleranced for manufacturing assembly
We work directly with your manufacturer partners to ensure design are appropriate for Manufacturing Process
We partner with plastic injection molding manufacturer to ensure parts are designed to fill properly without cosmetic defects and are made to meet the desire production volumes
We partner with machine shops to ensure parts are deigned and tolerance appropriately for the selected material and milling, turning, stamping, etc. process
Test Fixture Development for Design Verification
We develop test fixtures than can be used for characterizing and verifying your product meets its intended market requirement and withstands its expected use environment
Mechanical Simulation
Mechanical Simulation
We can evaluate your product using simulation studies to estimate its potential performance and behavior before you make it. This helps
We can conduct Computational Fluid Dynamics (CFD) and Thermal studies to look at how to optimize your product design to maximize the performance requirements
We perform Finite Element Analysis (FEA) to determine how your product's components may fail or fatigue over extreme or repeated use.
Failure Analysis
Failure Analysis
We can evaluate your product early on in the developmental stage to ensure it can stand up to its expected use conditions. Or we can look at your existing product and deploy tools to determine how and why you are running into specific design or manufacturing defects
Failure Analysis & Reliability Testing
We use statistical tools for designing structured test plans to defining appropriate sample size to reduce material waste and valuable resources
Root Cause Analysis
We look at product defects and use systematic approaches to identifying the source of the issue
Manufacturing Process Optimization
Manufacturing Process Optimization
We troubleshoot production issues, implement sustainable solutions, and optimize processes to support scalable, cost-efficient manufacturing.
Our team members are experienced in low to high volume production processes such as machining, injection molding, production-grade 3D printing, stamping, metal welding, ultrasonic welding, manual assembly, etc.
Manufacturing Fixture Development for initial production or for scaling current production
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